Ball Mill Design. A survey of Australian processing plants revealed a maximum ball mill diameter of 5.24 meters and length of 8.84 meters . Autogenous mills range up to 12 meters in diameter. The length to diameter ratios in the previous table are for normal applications. For primary grinding, the ratio could vary between 1:1and 1.8:1.
According to different operation process, ball grinding mill can be divided into continuous ball mill and batch ball mill. The feeding and discharging process of the continuous type ball mill is continuous, which can be produced in open or closed circuit grinding applications, such as cement ball mill, ceramic ball mill.
The complexity of grindability is determined by ore hardness, toughness, dissociation and structural defects. Small grindability, the ore is easier to grind, the wear of lining plate and steel ball is lower, and the energy consumption is also lower.Therefore, the property of raw ore directly affects the productivity of the ball mill.
Our PERI AutoCharge Mill Grinding Ball Charging System is designed to provide a controlled continuous supply of balls to maintain consistent ball loading in the grinding mill. Continuously charging grinding balls will allow your mill to maintain a consistent power draft, charge volume, ore feed rate, or consumption average . Our system effectively mitigates the number of variables in the control formula of your mill to optimise the performance of your operation. A safer work environment
A ball mill consists of a hollow cylindrical shell rotating about its axis. The axis of the shell may be either horizontal or at a small angle to the horizontal. It is partially filled with balls. The grinding media are the balls, which may be made of steel, stainless steel, ceramic, or rubber. The inner surface of the cylindrical shell is usually lined with an abrasion resistant material such as manganese steel or rubber lining. Less wear takes place in rubber lined mills. The length of the mil
A ball mill with ® mill lining system installed. The design configuration and ongoing optimisation of mill lining systems is extremely influential in the effective grinding of material prior to extraction. When selecting a mill lining system, several key considerations must be taken into account. There are numerous types of mill designs including autogenous, semi autogenous, ball, rod and scrubber mills.
A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch . The required product size distribution is to be 80% passing 100 mesh . In order to determine the power requirement, the steps are as follows:
The High Energy Ball Mill Emax and MM 500 were developed for grinding with the highest energy input. The innovative design of both, the mills and the grinding jars, allows for continuous grinding down to the nano range in the shortest amount of time with only minor warming effects. These ball mills are also suitable for mechano chemistry.
The ball mill is a tumbling mill that uses steel balls as the grinding media. The length of the cylindrical shell is usually 11.5 times the shell diameter . The feed can be dry, with less than 3% moisture to minimize ball coating, or slurry containing 2040% water by weight.